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Oil-free compressor

Oil-free dry screw

Dry screw compressor, oil-free: non-contacting rotors synchronised by gears, from 45 to 250 kW. Class 0 air for large flows.

20 models in the catalogue, flow 6.8 - 43 m³/min, pressure 7 - 10 bar, noise level 69 - 74 dB(A).

How it works ↓
20
models
6.8 - 43
m³/min at 8 bar
69 - 74
dB(A)
7 - 10
bar
In short

What is a dry screw compressor?

An oil-free screw: two rotors that never touch, held by timing gears, compress the air with no fluid at all in the chamber, often in two stages. The air leaves oil-free, class 0 as the trade understands it. It is the machine for large oil-free flows, from 45 kW.

No lubricantin the chamberMicro-gap detail5-10 μmAmbient airISO Class 0 airzero hydrocarbonsCoated rotorstimed by gears

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The principle, in sectionCompare the technologies

Made for

  • Food, pharmaceuticals, electronics, semiconductors
  • Air in contact with the product, at a large flow
  • Specifications that call for class 0

Not made for

Sort20 shown
CZ-SLTOF-45FD45 kWPower6.8 m³/minFlow at 8 bar69 dB(A)Noise levelDN50Outlet7/8/10 bar2200 × 1400 × 2000 mm1,900 kgCZ-SLTOF-45VD45 kWPower6.8 m³/minFlow at 8 bar69 dB(A)Noise levelDN50Outlet7/8/10 bar2200 × 1400 × 2000 mm1,800 kgCZ-SLTOF-55FD55 kWPower9 m³/minFlow at 8 bar69 dB(A)Noise levelDN50Outlet7/8/10 bar2200 × 1400 × 2000 mm2,000 kgCZ-SLTOF-55VD55 kWPower9 m³/minFlow at 8 bar69 dB(A)Noise levelDN50Outlet7/8/10 bar2200 × 1400 × 2000 mm1,900 kgCZ-SLTOF-75FD75 kWPower12.2 m³/minFlow at 8 bar70 dB(A)Noise levelDN50Outlet7/8/10 bar2200 × 1400 × 2000 mm2,150 kgCZ-SLTOF-75VD75 kWPower12.2 m³/minFlow at 8 bar70 dB(A)Noise levelDN50Outlet7/8/10 bar2200 × 1400 × 2000 mm2,000 kgCZ-SLTOF-90FD90 kWPower13.8 m³/minFlow at 8 bar71 dB(A)Noise levelDN50Outlet7/8/10 bar2200 × 1400 × 2000 mm2,250 kgCZ-SLTOF-90VD90 kWPower13.8 m³/minFlow at 8 bar71 dB(A)Noise levelDN50Outlet7/8/10 bar2200 × 1400 × 2000 mm2,100 kgCZ-SLTOF-110FD110 kWPower19.5 m³/minFlow at 8 bar71 dB(A)Noise levelDN65Outlet7/8/10 bar3000 × 1990 × 2180 mm3,360 kgCZ-SLTOF-110VD110 kWPower19.5 m³/minFlow at 8 bar71 dB(A)Noise levelDN65Outlet7/8/10 bar3000 × 1990 × 2180 mm3,100 kgCZ-SLTOF-132FD132 kWPower23 m³/minFlow at 8 bar73 dB(A)Noise levelDN65Outlet7/8/10 bar3000 × 1990 × 2180 mm3,500 kgCZ-SLTOF-132VD132 kWPower23 m³/minFlow at 8 bar73 dB(A)Noise levelDN65Outlet7/8/10 bar3000 × 1990 × 2180 mm3,200 kgCZ-SLTOF-160FD160 kWPower26.3 m³/minFlow at 8 bar73 dB(A)Noise levelDN65Outlet7/8/10 bar3000 × 1990 × 2180 mm3,750 kgCZ-SLTOF-160VD160 kWPower26.3 m³/minFlow at 8 bar73 dB(A)Noise levelDN65Outlet7/8/10 bar3000 × 1990 × 2180 mm3,300 kgCZ-SLTOF-185FD185 kWPower28.9 m³/minFlow at 8 bar74 dB(A)Noise levelDN65Outlet7/8/10 bar3000 × 1990 × 2180 mm3,860 kgCZ-SLTOF-185VD185 kWPower28.9 m³/minFlow at 8 bar74 dB(A)Noise levelDN65Outlet7/8/10 bar3000 × 1990 × 2180 mm3,400 kgCZ-SLTOF-200FD200 kWPower34.6 m³/minFlow at 8 bar74 dB(A)Noise levelDN100Outlet7/8/10 bar4500 × 2000 × 2150 mm5,730 kgCZ-SLTOF-200VD200 kWPower36.8 m³/minFlow at 8 bar74 dB(A)Noise levelDN100Outlet7/8/10 bar4500 × 2000 × 2150 mm5,570 kgCZ-SLTOF-250FD250 kWPower42.8 m³/minFlow at 8 bar74 dB(A)Noise levelDN100Outlet7/8/10 bar5070 × 2200 × 2300 mm7,000 kgCZ-SLTOF-250VD250 kWPower42 m³/minFlow at 8 bar74 dB(A)Noise levelDN100Outlet7/8/10 bar4500 × 2000 × 2150 mm5,800 kg

Flows, pressures, noise levels and dimensions recorded model by model on the catalogue sheets. Flows given at 8 bar.

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The principle

How it works

Every technology, explained →
Against the neighbouring ranges

The dry screw compresses with no fluid at all in the chamber: two rotors synchronised by gears, often in two stages. From 45 to 250 kW for 6.8 to 42.8 m³/min at 8 bar, it is the reference for large oil-free flows, last in the house order of preference because it is the most complex.

Below 45 kW or for a modest flow, the water-injected screw and the scroll make the same oil-free air more simply.

In a “dry” oil-free compressor, no oil enters the compression chamber. The two rotors turn without touching, synchronised by a set of high-precision timing gears; a special coating provides the seal without contact or lubricant.

Compression generally takes place in two stages with intercooling, because the absence of oil deprives the process of its internal cooling. The oil stays confined to the gear casing and the bearings, completely separated from the air flow.

The result: 100% oil-free air, certified ISO 8573-1 Class 0, the strictest quality in the standard, required wherever the slightest trace of oil is prohibited.

Typical uses

Processes where the air is in direct contact with the product or the patient and where oil is prohibited: food processing, pharmaceuticals, electronics, semiconductors, hospitals, laboratories, textiles, instrumentation. Class 0 certification is often a contractual requirement in these sectors.

Strengths

Class 0, no oil in the chamber

No oil in the compression chamber: Class 0 under ISO 8573-1, the strictest in the standard.

Nothing rubs in the chamber

Coated stainless steel rotors, synchronised by timing gears, non-contact labyrinth seals.

Cooled two-stage design

Two-stage compression with an intercooler, to make up for the absence of oil cooling and maintain efficiency.

No oil to treat

No oily condensate to treat, no oil filter downstream, no discharge to manage.

From 6.8 to 42.8 m³/min at 8 bar

Twenty sizes from 45 to 250 kW, from 69 to 74 dB(A) depending on the model.

House rule

Our order of preference for Class 0

When a specification says Class 0, CEZIUM quotes an oil-free machine, as the trade understands it: scroll compressor up to 5 m³/min, rotary tooth compressor from 2.3 to 8.6 m³/min, dry screw or centrifugal beyond that. We also point out the alternative few suppliers mention: a lubricated screw followed by a treatment chain delivers oil-free air for a markedly lower purchase price, without carrying the Class 0 label.

In this trade, Class 0 means an oil-free machine. That is the convention, and it is what a specification expects when it writes Class 0, so that is what we quote. Technically, ISO 8573-1 classifies air at the point of use rather than the compressor, so a lubricated screw followed by multi-stage filtration and an adsorption dryer delivers oil-free air measured on acceptance. That is a genuine alternative, cheaper to buy and far better at heat recovery, but it does not give you a Class 0 certified machine. Both are worth knowing; your own documents decide.

CEZIUM order of preference among oil-free technologies for reaching Class 0 of ISO 8573-1, with the actual ranges from the catalogue.
RankTechnologyCatalogue flowPowerClass 0Recoverable heatPurchase cost
01Scroll compressor0.3 to 4.96 m³/min2.2 to 45 kWOil-free machineLowModerate
02Rotary tooth compressor2.3 to 8.6 m³/min15 to 55 kWOil-free machineLowHigh
03Dry screw compressorthis page6.8 to 43 m³/min45 to 250 kWOil-free machineLimitedVery high
04Centrifugal compressor48 to 3,000 m³/min198 to 12,055 kWOil-free machineHighVery high
05Lubricated screw + treatment chain0.95 to 44 m³/min5.5 to 250 kWTreated air, no labelHighLow

Flow rates and power ratings taken from the CEZIUM catalogue, oil-free technologies and variable-speed lubricated screw. Purchase cost is given in relative ranks, at comparable flow.

  1. 01

    Scroll compressor

    Up to 5 m³/min

    The first choice below 5 m³/min: oil-free by design, quiet, compact. The right format for a laboratory, a dental practice or a small production line.

    See the 13 catalogue models
  2. 02

    Rotary tooth compressor

    2.3 to 8.6 m³/min

    Above the scroll range and up to 8.6 m³/min. The rotors never touch: no friction inside the chamber, minimal wear, TÜV-certified Class 0. Beyond that flow, several units run in parallel.

    See the 14 catalogue models
  3. 03

    Dry screw compressor

    7.8 to 46 m³/min

    The answer at high flow when the specification says Class 0. We also state its downside: it costs a great deal to buy and lends itself poorly to heat recovery. If your documents ask for oil-free air rather than a certified machine, the previous step is worth quoting alongside.

    See the 20 catalogue models
  4. 04

    Centrifugal compressor

    From 48 m³/min

    Reserved for the continuous base load of very large sites, where no screw compressor can carry the flow in a single machine.

    See the 11 catalogue models
  5. 05

    Lubricated screw + treatment chain

    Alternative, above 8.6 m³/min

    The alternative, when your specification asks for oil-free air rather than a certified machine: multi-stage filtration and an adsorption dryer behind a lubricated screw, with acceptance measurement at the point of use. Markedly lower purchase price, and compression heat is recovered from the oil circuit, which a dry machine does poorly. Rule it out if your documents say Class 0.

    See the 33 catalogue models
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