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Oil-free compressor

Oil-free compressors

No oil in the compression chamber. That is what the trade means by Class 0, and what a specification expects when it says so. The technologies are chosen mostly by the flow required.

170
models
9
ranges
0.3 - 3,000 m³/min
of flow
House rule

Our order of preference for Class 0

When a specification says Class 0, CEZIUM quotes an oil-free machine, as the trade understands it: scroll compressor up to 5 m³/min, rotary tooth compressor from 2.3 to 8.6 m³/min, dry screw or centrifugal beyond that. We also point out the alternative few suppliers mention: a lubricated screw followed by a treatment chain delivers oil-free air for a markedly lower purchase price, without carrying the Class 0 label.

In this trade, Class 0 means an oil-free machine. That is the convention, and it is what a specification expects when it writes Class 0, so that is what we quote. Technically, ISO 8573-1 classifies air at the point of use rather than the compressor, so a lubricated screw followed by multi-stage filtration and an adsorption dryer delivers oil-free air measured on acceptance. That is a genuine alternative, cheaper to buy and far better at heat recovery, but it does not give you a Class 0 certified machine. Both are worth knowing; your own documents decide.

CEZIUM order of preference among oil-free technologies for reaching Class 0 of ISO 8573-1, with the actual ranges from the catalogue.
RankTechnologyCatalogue flowPowerClass 0Recoverable heatPurchase cost
01Scroll compressor0.3 to 4.96 m³/min2.2 to 45 kWOil-free machineLowModerate
02Rotary tooth compressor2.3 to 8.6 m³/min15 to 55 kWOil-free machineLowHigh
03Dry screw compressor6.8 to 43 m³/min45 to 250 kWOil-free machineLimitedVery high
04Centrifugal compressor48 to 3,000 m³/min198 to 12,055 kWOil-free machineHighVery high
05Lubricated screw + treatment chain0.95 to 44 m³/min5.5 to 250 kWTreated air, no labelHighLow

Flow rates and power ratings taken from the CEZIUM catalogue, oil-free technologies and variable-speed lubricated screw. Purchase cost is given in relative ranks, at comparable flow.

  1. 01

    Scroll compressor

    Up to 5 m³/min

    The first choice below 5 m³/min: oil-free by design, quiet, compact. The right format for a laboratory, a dental practice or a small production line.

    See the 13 catalogue models
  2. 02

    Rotary tooth compressor

    2.3 to 8.6 m³/min

    Above the scroll range and up to 8.6 m³/min. The rotors never touch: no friction inside the chamber, minimal wear, TÜV-certified Class 0. Beyond that flow, several units run in parallel.

    See the 14 catalogue models
  3. 03

    Dry screw compressor

    7.8 to 46 m³/min

    The answer at high flow when the specification says Class 0. We also state its downside: it costs a great deal to buy and lends itself poorly to heat recovery. If your documents ask for oil-free air rather than a certified machine, the previous step is worth quoting alongside.

    See the 20 catalogue models
  4. 04

    Centrifugal compressor

    From 48 m³/min

    Reserved for the continuous base load of very large sites, where no screw compressor can carry the flow in a single machine.

    See the 11 catalogue models
  5. 05

    Lubricated screw + treatment chain

    Alternative, above 8.6 m³/min

    The alternative, when your specification asks for oil-free air rather than a certified machine: multi-stage filtration and an adsorption dryer behind a lubricated screw, with acceptance measurement at the point of use. Markedly lower purchase price, and compression heat is recovered from the oil circuit, which a dry machine does poorly. Rule it out if your documents say Class 0.

    See the 33 catalogue models
Which range does which flowEach range over its whole flow span, in m³/min, logarithmic scale: from top to bottom, smallest to largest.

Contactless

27 models

Scroll is the quietest, for small continuous flows. Rotary tooth holds a steady efficiency, and its stainless version carries the TÜV certification.

Very high flow and boosting

33 models

Centrifugal is built for permanent running and very high flow. The booster takes the air of an 8 or 10 bar network up to 30 or 40 bar.

Oil-free piston, 30 to 60 bar

14 models

From ambient air to 30, 40 or 60 bar in a single machine, oil-free: the answer when no low-pressure network can feed a booster.

Blowers, 0.1 to 2 bar

40 models

Plenty of air at low pressure: aeration of wastewater treatment basins, pneumatic conveying, agitation. The Roots blower keeps its flow when the back pressure changes; the turbo blower sets its own by speed.

Choosing

How to choose an oil-free compressor

When the air touches the product

Food, pharmaceuticals, electronics, laboratories, paint shops, any process where compressed air touches what you make. ISO 8573-1 grades air at the point of use on three contaminants: particles, water, oil. Class 0 is not one more step on the scale: it is a content agreed between supplier and user, stricter than class 1, and verified by measurement.

In practice the trade has settled it: class 0 means an oil-free machine, and that is what a specification expects when it writes it. A lubricated screw followed by activated-carbon filtration and an adsorption dryer answers a requirement for oil-free air, never a document that writes class 0.

Five technologies, from the smallest flow to the largest

The scroll, a contact-free spiral, covers small flows quietly: 2.2 to 45 kW, 0.24 to 4.96 m³/min. The rotary tooth takes over from 15 to 55 kW. The water-injected oil-free screw runs from 5.5 to 220 kW for 0.78 to 39.5 m³/min; the dry screw from 45 to 250 kW for 7.8 to 46 m³/min. Beyond that, the centrifugal turbo delivers 48 to 3,000 m³/min.

The house order of preference runs from the simplest to the most complex: scroll, rotary tooth, lubricated screw with treatment where the specification allows it, dry screw last. Oil-free boosters, from 8 to 40 bar, raise the pressure of a network that is already clean.

Sizing

The same two figures as everywhere, flow in m³/min and pressure in bar, plus one requirement: the target air class for the three contaminants, written as “ISO 8573-1 class 1-2-1” for instance. It decides the drying and the filtration as much as the compressor.

Oil-free does not mean water-free: compressed air carries vapour whatever the machine. A dryer is still needed, refrigerated for a +3 °C dew point, adsorption for -40 °C or -70 °C.

Energy

The rules of the lubricated screw apply here: every bar too many costs about 7%, an unloaded machine still draws 15 to 35% of its power, and a permanent-magnet drive removes those idle hours on a fluctuating load. Oil-free screws and scrolls exist in variable speed in the catalogue.

Specific power is read on each model page: measured flow, motor power, noise level. Compare two machines at the same pressure, never on brochure figures.

What goes around it

A dryer, particle filtration, and for food and pharma a sterile filter at the point of use. The receiver and the condensate drains are the same as in lubricated. Every model page computes these on the machine's flow.

Three questions before choosing

Does class 0 mean zero oil?

Not in the standard's sense: ISO 8573-1 leaves the class 0 content to be agreed between supplier and user, stricter than class 1. Yes in the trade's sense: a specification that writes class 0 expects an oil-free machine, and that is how CEZIUM reads it.

Scroll or oil-free screw?

Flow decides. Up to 4.96 m³/min, the scroll is the simplest and the quietest. Beyond, the water-injected oil-free screw from 0.78 to 39.5 m³/min, then the dry screw up to 46 m³/min.

What warranty on an oil-free compressor?

Three years of machine warranty, extended to five years as long as the installation stays supervised by SEENTINEL; if supervision stops, the warranty returns to three years. Parts available for ten years after delivery, shipped within 24 to 48 hours in mainland France.

Read next

Torn between two technologies?

Your flow or your power, then your pressure. No sign-up, and the answer names machines.

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